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1.The liquid filling capping machine adopts a two-in-one design: linear translation liquid filling combined with rotary capping. It utilizes high-efficiency servo-driven technology to provide high-speed, stable, and precise liquid filling and capping.
2.During the liquid filling process, the main rotary tower's interlocking screw conveys the bottles to the filling station. The liquid filling can follow the movement of the bottles, achieving high-speed and stable liquid filling. The bottles filled with liquid will then proceed to the rotary capping station for capping operations. One machine can synchronize high-speed liquid filling and capping, effectively meeting customer capacity and space requirements.
● Precision servo-driven filling quantitative cylinder group.
● Mechanical interlocking drives four capping heads.
● Submersible filling design: during filling, the filling nozzle submerges into the bottle and gradually moves upward, significantly reducing liquid foaming.
● Can be equipped with submersible or bottom-rising filling nozzles according to the liquid characteristics.
● Unique servo motor-driven control of the filling cylinder and filling nozzle ensures fast and high precision filling.
● The main tower is mechanically interlocked to drive the screw for precise bottle delivery.
● Multi-stage adjustable filling and capping speed settings.
● Over 50 sets of product parameter memory groups for quick access and retrieval of product production parameter data.
● In-feed and exit bottle photoelectric eye groups are equipped before and after the conveyor belt to monitor the production line seamlessly.
● The bottle mouth alignment group ensures that the filling nozzle aligns with the bottle mouth for submersible filling (this requires research and evaluation of customer products).
● Uses a 7-inch Siemens HMI (Human Machine Interface).
● The rotation of the main tower uses advanced servo motors, and the lifting of the main tower uses a motor paired with a reducer.
● The lifting of the capping head uses a cam mechanism, suitable for various bottle caps.
● The tightening torque of the capping head uses a magnetic mechanism, allowing for precise control of the rotational torque.
● The machine base, frame, panel housing, and materials in contact with the liquid are made of 304 stainless steel, with the liquid-contacting parts using 316L stainless steel.
Servo capping machines are commonly used in the packaging industry for liquid, semi-solid or powdered products.
They are suitable for a variety of industries:
◆ Food and beverage industry: such as sauces, condiments, jams, beverages and other bottled packaging.
◆ Pharmaceutical and cosmetic industry: Used for bottle sealing of drugs, cosmetics, skin care products, etc.
◆ Chemicals and cleaning products industry: such as cleaning agents, lubricants, chemicals and other bottled packaging.
◆ Liquid and chemical industry: used for sealing and packaging of various liquid products.
Capping Heads | 4 |
Filling Heads | 8 |
Capacity | 100 bottles/minute (Data based on 100 ml round bottle testing) (Actual results may vary depending on customer samples) |
Applicable Products | Plastic bottles, glass bottles (For irregularly shaped bottles, please consult our technical team) |
Filling Range | 5-60ml/10-120ml/50-500ml/100-1000ml/250-2500ml/500-5000ml (Optional) (Requires the purchase of different specifications of filling cylinders) |
Applicable Liquid Viscosity | 2000 cps |
Voltage | 380V 50(60) HZ/ 3PH |
Power Consumption | 4600 VA (14 A) |
Air Pressure | 6 bar (87 psi) |
Air Consumption | 50 NLit/m (1.6 CFM) |
Machine Size | 4,800 x 1,419 x 2,250 mm |
Net machine weight | 3450 kg |
Noise level | 80dB |
Filling Range and Accuracy | ±0.5- 1％ |
